Wood Type: Choose from Black Walnut, Walnut, Ash, Cedar, Poplar, Olive, and others.

Wood Shape: Select either a natural shape or one modified through design.

Natural Features: Consider knots, burl, grain patterns, natural cracks, end splits, mineral streaks, wormholes, resin pockets, and sap stains.

2.Wood and Color Confirmation:

Confirm both the selected wood and its color during the selection process to ensure optimal matching.

3.Designer Creates CAD Drawing:

A designer will prepare a CAD drawing for your approval.

4.Material Preparation:

Cleaning: Clean the wood thoroughly to remove impurities and enhance texture. The wood may look slightly different after cleaning compared to its original state.

Edge Preparation: Natural wood edges may be slightly scorched during cutting for a better finish, unless specified otherwise.

5.Painting/Resin Application:

Apply resin to lock in bacteria and dust while reducing bubbles. Using resin yields the best results.

6.Shaping and Trimming:

Trim and shape the wood to the desired dimensions.

7.Resin Preparation:

Use a vacuum machine to eliminate air bubbles from the resin, which usually takes 30-60 minutes.

8.Resin Pouring:

Pour the resin in layers, using a torch to remove large bubbles as they rise. Repeat this process for each layer.

Typically, 3-5 layers of resin are needed depending on thickness, with additional layers for wave effects. Each layer requires about 2 days to cure, with the final layer potentially needing longer.

9.Demolding:

Remove the cured piece from the mold.

10.Excess Wood Removal:

Sand away excess wood to achieve a smooth surface.

11.Sanding and Polishing:

Sand the surface and apply scratch-resistant lacquer. This process is repeated 5-6 times, sealing all gaps.

Clean with a thinner to enhance color, and use a brush to apply the first coat of lacquer for better absorption.

12.Inspection and Resin Touch-up:

Inspect the piece thoroughly. Fill any resin gaps and polish raised areas to ensure a smooth surface.

13.Final Lacquering:

Apply the final coat of lacquer in a dust-free room with a spray gun to minimize dust contamination.

14.Final Inspection and Packaging:

Conduct a thorough final inspection. After approval, carefully package the piece with:

A layer of pearl cotton
A fabric layer
A cardboard layer
Fabric strips for edge protection
A wooden frame for added protection during transit